Case Studies/Real-Time Site Operations Dashboard
Operations DashboardConstruction

Real-Time Site Operations Dashboard

From 7-day-old Excel reports to live project health across 18 active sites

Belgian construction company·Brussels, Belgium·42 employees·6 weeks engagement·€17,000 – €23,500

38%

Fewer planning errors

Measured by rework incidents in first 6 months vs prior 6 months

100%

Real-time site visibility

All 18 sites reporting live — zero sites on weekly Excel cycle

The Challenge

The operations director was managing 18 active construction sites with no real-time visibility. Site managers submitted weekly Excel updates every Monday morning — by the time the board reviewed them on Wednesday, the data was already 7 days old. Two cost overruns in the previous year were discovered weeks after they became unrecoverable. Subcontractor status was tracked in a WhatsApp group with 23 participants. Material delivery confirmations were handled by phone. The company had won three new contracts and needed to scale oversight without adding project management headcount.

Existing Workflow

1.

Site manager fills Excel template every Monday morning

2.

Emails to operations director by 10am

3.

Operations director consolidates 18 files into master spreadsheet (4h)

4.

Finance team updates budget columns separately in Exact Online

5.

Board receives PDF summary on Wednesday afternoon

6.

Decisions made on data that is now 5–7 days old

7.

Cost overruns discovered in next week's report

8.

Subcontractor issues escalated via WhatsApp group

9.

Material delivery issues handled by phone

The Solution

Real-time operations dashboard pulling live data from site reporting app, Procore, and Exact Online. Every stakeholder sees the same data — updated every 15 minutes. Automated alerts for budget variance above 8%. Mobile-first interface for site managers in the field.

Live project health score per site — updated every 15 minutes from field data

Budget vs actual tracking with automated alerts at 8% and 15% variance

Subcontractor status board replacing WhatsApp group — structured, searchable

Material delivery tracker with supplier integration and ETA notifications

Board-level summary view with drill-down to individual site data

Mobile PWA for site managers — replaces Monday Excel template

Automated weekly report generated in 90 seconds — no manual compilation

Microsoft Teams integration — alerts sent to relevant project channels

System Architecture

Frontend

Next.js dashboard · Mobile PWA · Board summary view

Backend

Supabase · PostgreSQL · Real-time subscriptions

Integrations

Procore API · Exact Online · Microsoft Teams

Automation

Budget alerts · Delivery notifications · Report generation

real-time-site-operations-dashboard.automationbakery.com● Live

18

Active Sites

15 / 18

Sites On Budget

2

Budget Alerts Active

Deliveries Expected Today7
Report Generated08:00 today

Activity (last 12h)

Implementation Timeline

Week 1

Discovery & Data Mapping

Site visit, process mapping, Procore API access, Exact Online data structure audit

Week 2–3

Dashboard Build

Core dashboard, project health scoring, budget tracking, real-time data pipeline

Week 4

Mobile App & Integrations

Site manager mobile PWA, Procore sync, Exact Online integration, Teams webhooks

Week 5

Alerts & Reporting

Budget alert logic, automated report generation, board summary view

Week 6

Training & Go-Live

Site manager training, parallel run with Excel, full go-live, Excel decommission

Integrations

Procore
Exact Online
Microsoft Teams
Custom mobile PWA
SendGrid

Tech Stack

Next.js 15
TypeScript
Supabase
PostgreSQL
Recharts
Vercel

Timeline

6 weeks

Investment

€17,000 – €23,500

ROI

7.9× ROI in year one (client-reported). Two overruns caught early. Board reporting time reduced from 4 hours to 20 minutes. Operations director now manages 21 sites (up from 18) with the same team. Note: exact cost overrun figure pending owner verification.

Business Impact

Company took on 3 additional contracts without adding project management headcount

Board confidence in operational data increased — decisions now made on same-day data

Subcontractor relationships improved — structured communication replaced WhatsApp chaos

Insurance premium reduced 12% due to improved risk documentation

Operations director promoted to COO — dashboard was cited in performance review

Lesson Learned

Site managers initially resisted the mobile app — they were used to filling in Excel on Friday afternoon. We made the mobile form faster than the Excel template: 8 fields vs 34. Adoption was 100% by week three. The lesson: don't fight habits, make the new behaviour easier than the old one.

"

We used to find out about problems a week after they happened. Now we get an alert the moment a site goes over budget. That alone justified the entire investment. We've taken on three new contracts since launch and I'm not working any harder.

O

Operations Director

Operations Director · Construction Company, Brussels

Client name withheld at their request.

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